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If you are thinking of automating few or all processes in your industrial unit, then you need to be aware of the pros and cons of making this change. There are many businesses that have gone into losses after automating their processes and so it becomes very important for business owners to make informed decisions.

The major advantage of process automation is that there is an increase in efficiency in the industrial processes. On the other hand, the major disadvantage is the cost of installing the automated machines. Moreover, the old machines too have to be disposed or kept aside as they will be replaced by new ones. If there was a huge investment in procuring those machines, then there is a loss incurred. When automatic machines are introduced in a manual process, the input and output needs to be assessed. A report has to be prepared before starting the large scale production. In addition to the quantity of work, the quality of output is also bettered with the automatic machines. The automatic machines are generally very large and they occupy a lot of space. A business owner will have to consider buying or renting another place to accommodate the automated machines.

Using automated machines, you can also do some user guidance of any parameter setup. For example, you can have a limit control on the input of the process. When you set up new automatic machines, you will have to train your employees on the new system. Depending on the machines, the cost of training will have to be incurred by the business owner. There are several global automation companies that would give you a brief idea about the process automation basics.


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Previous Post : Plant intelligence solutions

Designing an industrial plant is no child’s play. If you are an entrepreneur looking at industrial automation, you will need an expert or group of experts to give you the plant intelligence solutions.

These days, manufacturing and process industries are looking at fully integrated and unified information systems. With industrial automation and unified information systems, business owners can make effective decisions and take corrective actions. With industrial automation, work happens in a very organized manner and there are very little mistakes. Human thinking and reasoning is missing in industrial automation but with the help of latest computers, modern automated processes can be controlled properly.

There are two schools of thoughts when it comes to industrial automation. A group of people think that automation snatches away the bread and butter of laborers. The other group thinks that industrial automation opens the doors for further enhancements and increases the productivity. When designing the automated systems, it is very important that a feasibility analysis is done before hand. Such feasibility analysis will give a clearer picture to the business owners as to which is the best option—the manual methods or the automated methods. When you hire a plant intelligence team to assess the current industrial processes, you will have to check if the team has experience in installation and implementation of control, monitoring and information management systems. A typical plant intelligence solutions company will have professionals or engineers who perform tasks such as initial needs analysis, consulting, procurement, configuration and training.

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